Foundry Capabilities Overview

Advanced casting processes delivering precision and quality for diverse industry applications

Casting Processes

Sand Casting

Green sand, resin-bonded, and shell molding processes for versatile production needs

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Investment Casting

Precision lost-wax casting for intricate geometries and complex designs

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Casting Process

100+

Skilled Workers

Across all departments

25+

Years Experience

Average team expertise

24/7

Operations

Continuous production support

Melting & Pouring Facilities

State-of-the-art furnaces and power infrastructure for consistent quality production

Melting And Pouring

Crucible Capacity

5-ton induction furnace for large-scale production

3-ton induction furnace for medium batches

0.5-ton crucible for small batch precision casting

Power Infrastructure

750 KVA and 350 KVA HT electrical panel with comprehensive backup systems ensuring uninterrupted production

Alloy Range

Carbon steel, alloy steel, stainless steel (304, 316, duplex), manganese steel, heat-resistant steel, and special grades on request

50,000 sq meters

Total Area 1,00,000/sq meters

World-Class

Production Facility

Advanced

Material Handling

Material Handling Equipment

Overhead cranes for heavy lifting

Forklifts for efficient movement

Rail-based ladle transfer systems

Production Capacity

Scalable production from prototypes to high-volume manufacturing

3,600

metric tons/annum

Monthly Casting Output

15 - 8,000

kg per piece

Casting Weight Range

Any

batch size

Prototypes to High Volume

Flexible Production Capabilities

Rapid Prototyping

Quick turnaround for product development and testing

High-Volume Manufacturing

Consistent quality at scale for ongoing orders

Small Batch Production

Ideal for specialized or custom requirements

Wide Weight Range

From precision small parts to heavy industrial components

Sand Casting


Precision. Versatility. Reliability.

At Blendsteel, we specialize in sand casting—a time-tested method that delivers durable, high-quality metal components for a wide range of industries.

Our Capabilities

Casting Materials: Aluminum, cast iron, bronze, steel alloys

Part Sizes: From small components to large industrial castings

Tolerances: Industry-standard dimensional accuracy

Customization: Core inserts, surface treatments, and machining available

Industries We Serve

Automotive: Engine blocks, manifolds, brackets

Agriculture: Machinery components, housings

Construction: Structural supports, fittings

Energy: Turbine parts, pump housings

General Engineering: Custom prototypes and production parts

Investment Casting

Precision Engineering for Complex Metal Components

At Blendsteel, we offer advanced investment casting solutions tailored for industries that demand accuracy, repeatability, and intricate detail.

Our Capabilities

Materials: Stainless steel, aluminum, titanium, cobalt alloys, and more

Part Complexity: Thin walls, undercuts, and intricate internal features

Surface Finish: Smooth, near-net shape with minimal machining

Batch Sizes: Prototypes to high-volume production

Industries We Serve

Aerospace: Turbine blades, structural components

Medical: Surgical instruments, orthopedic implants

Automotive: Transmission parts, brackets

Defense: Weapon components, precision hardware

Industrial: Pumps, valves, and custom machinery parts


Why Choose Us?

Decades of casting expertise

ISO-certified quality control

In-house design and engineering support

Competitive pricing and fast turnaround

Fast turnaround and competitive pricing

In-house design and machining support

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